Speak to a Menges Engineer
Call 847-487-8877

Re-Cover Services for Rubber Rollers

New Roll Covers in Rubber, Silicone, Urethane or Any Other Compound

Over time, rollcovers can become worn & damaged – but Menges gives rollers new life by applying new rollcovers.

Menges offers a comprehensive array of rollcover services: new covers, grooving, crowning, balancing, and more.

To minimize your downtime, we have quick turnaround times and in-house trucking services. To maximize our service, we will cover your roller with any rubber, silicone, urethane or synthetic compound on the market – or we can custom-blend a compound to meet your unique needs.

Our award-winning seamless rollcovering technology is far superior to the competition’s calendaring methods, and with a capacity that extends to 10 meters…almost 33 feet…there’s almost no roller we can’t handle. And while your roller is here, if you need a journal replacement or repair, we can do that (unlike many roller companies). 

So check our full range of rollcover compounds & value-added services, then speak to a Menges Engineer.

As part of Menges Roller’s rubber recover services for industrial rollers, the roller pictures here received a new hypalon cover, chevron grooves, and underwent a roller balancing procedure.

Shallow-grooved, wide diameter contact roller recover project featuring 60 durometer hypalon and herringbone groove pattern.

Video – Check this video for more info on our comprehensive array of rubber, silicone and urethane rollcover options.
AVAILABLE ROLLCOVER COMPOUNDS (Partial List)
 Custom-blended rollcover compounds are also available to meet your unique needs.
 
  • Menges Super Tough Coat
  • Menges Tiger Max
  • Thermal Plastic Urethanes
  • Hypalon
  • Hypalon Blends (perfect for Corona Treater rolls)
  • Nitrile (BNR/BUNA)
  • Neoprene
  • EPDM
  • EPDM-Silicone Blends
  • Silicone (several High-Release and Heat-Resistant options)
  • Viton
  • Teflon
  • Natural and Synthetic Rubbers
  • Anti-Static Blends
  • FDA-Approved Blends (for Food & Pharmaceutical packaging)
As part of Menges Roller’s rubber recover services and industrial roller repair services, these rollers received new journals and new rubber covers.

Before: Our customer didn’t think their extremely worn rollers could be saved. But we worked with repairs & new covers.

Industrial roller refurbishing services from Menges Roller include several key options, including new rubber jackets and roller repairs for shafts, as seen in this image.

After: Recovered with a special abrasion-resistant urethane, journals replaced, and these rollers are ready to roll again!

REPAIR & VALUE-ADDED SERVICES:

  • Balancing: It is important that re-covered rollers are properly balanced for vibration-free operation.
  • Grooving: Many options from herringbone & chevron, diamond patterns, spiral serrations & more.
  • Crowning: Precision crowns can be critical for nip rollers and longer rollers.
  • Journal Repair & Replacement: While your rollers is in for recovering, have it repaired or refurbished
New rubber roller covers from Menges Roller Company near Chicago are recognized as a high quality product because a seamless rollcovering system is used, which offers a premium-grade result, compared to competing rubber roller companies.

Before: This rollcover is an original from the OEM. It did not wear well, and the customer wanted something more durable.

This is a demonstration of Menges Roller Company’s premium urethane roller cover, also knows as a high-quality rubber roller cover, when compared to other industrial roller products.

After:We provided an outstanding solution: Super Tough Coat. It outlasted the original cover by 3X. Our customer is very happy.

As part of a comprehensive list of industrial roller manufacturing and service offerings, Menges Roller Company provides old rubber removal and application of new rubber rollcovers, plus vulcanizing, grooving and finishing services for the converting industry, steel coil sector, and pulp and paper plants.

The plant manager for this roller requested a softer rollcover and asked Menges to develop a different texture – something providing traction without any clear groove lines.

This image demonstrates the ability of Menges Roller Company to recover urethane rollers with new elastomer covers, formulated to any durometer and finished with any groove or pattern.

We applied a 70 durometer rollcover and finished with a unique orange peel texture.

After application of a new urethane cover, industrial rollers for steel coil coating operations have an imporoved appearance and texture, which is appropriate for bridle, squeegee, and pickling rollers.

Our unique orange peel texture worked very well for this plant. The texture provides the necessary grip & friction, without the horizontal and vertical marks of the old pattern.

At Menges Roller Company, adhesive application rollers receive new nitrile covers and jackets, which is appropriate for this type of industrial roller, as seen here in this image of a layon roller with a high-release formula.

Before: Menges works extensively with the converting industry. This is an adhesive application roller requiring new nitrile.

New rubber roller ccovers for adhesive rollers may include silicone covers, similar to this roller, recovered at Menges Roller Company for a blown film converting plant.

After: A standard re-cover in white nitrile has been completed and this roller is ready for a return to action in its laminating line.

DON’T FORGET THE GROOVES
 Menges Roller will groove your roller with any pattern or serration you might require.
After applying a new cover to a silicone roller, Menges Roller Company may groove the industrial roller with a diamond pattern or similar pattern to facilitate air removal or liquid dispersement, which is important for many plastic film laminating processes. Menges Roller Company has been recognized as a leader in the field of grooving industrial rollers, which includes success with silicone rollers and urethane covers requiring chemical resistance and high release properties. With a wide variety of finishing and grooving services available for silicone rollers, Menges Roller Company is a leading supplier of rollcovers and grooving services for all types of idlers, work rolls and chill rollers.
Silicone rollers manufactured by Menges Roller Company may be ordered with high release, heat-resistant compounds for corona treater purposes or film manufacturing processes. TPU is known as thermal plastic urethane and is used as a rollcover compound for industrial rollers used in the steel industry, such as pickling lines, coil coating processes and other industrial processes. Menges Roller offers spiral serration services for rubber rollers used in many industrial processes, such as laminating, coating, slitting, rewinding and converting of plastic packaging.

 

Silicone roller covers provided by Menges Roller Company are a performance enhancing feature because they offer heat resistance, high release, conductive and non-conductive options, and more.

When formulated correctly, silicones can be made with very desirable traits: dialectic strength, heat resistance, release.

Menges Roller has worked with silicone-based rollcovers for years. We understand silicone better than anyone.

Silicone rollers may be recovered at Menges Roller Company as part of their industrial roller services provided to corona treaters and other processors requiring high-release silicone or heat-resistant silicone.

This extremely long roller is covered in white silicone. Our capacity extends to 10 meters, over 32 feet ! No roller company matches our lineup of robust capabilities.

Silicone rollers manufactured by Menges Roller Company are equipped with high-release silicone compounds and heat resistant covers for thermally conductive purposes and static elimination.

Silicone was the best choice for this chill roll, used to cool an extremely hot plastic material.

SILICONE ROLLCOVERS:

  • HIGH-RELEASE: We offer several varieties of silicone for adhesive & laminating operations.
  • CORONA TREATER: Menges blends dialectic strength, good conductivity with high temperature resistance.
  • THERMALLY CONDUCTIVE: Using our vast heat transfer knowledge, we formulate silicones for optimal conductivity.
  • ANTI-STATIC: Special silicone formulas eliminate static & spark risk, while reducing particulate matter cling.
  • EPDM-SILICONE BLENDS: Menges technicians combine the best of EPDM (durability) & silicone (heat & release).
  • FDA-APPROVED SILICONES: We supply FDA-compliant silicone rollcovers to several food & drug packagers.

See your Menges Sales Engineer for more details on all our silicone and silicone-blend rollcover options.

With many types of heat resistant and high release silicone to choose from, Menges Roller Coompany also offers roller grooving and balancing services many converting processes.

This rather beefy process roller features two layers of silicone. The bottom red layer is a fairly hard 80 durometer, while the top is a softer 67 durometer silicone.

Silicone rollers manufactured by Menges Roller Company, as this image shows, may be equipped with conductive compounds and anti-static roller jackets, customized for coating, adhesive application or laminaaating applications.

This high-release silicone rollcover includes parallel serrations along the entire rollface.

 

SUPER SIZE IT !
With a capacity that extends to 10 meters – nearly 33 feet – Menges is uniquely qualified to recover large process rollers.
Urethane roller manufacturing is completed by Menges Roller Company and is accompanied by roller balancing, roller polishing and grooving, as well as repair services for cracked journals.

Menges Roller has diameter capacities of 48 inches, with a weight capacity of 10 tons. We recovered these large bridle rollers (for a coil converter) with our rugged Tiger Max urethane.

Paper industry couch rollers may have new covers applied to them at Menges Roller Company in Wauconda, which specializes in industrial roller services and products.

If your plant has large rollers, Menges is your vendor of choice for all recover & finishing services. This roller, part of a wet fiber conversion process, has been recovered in black nitrile.

 

CROWNING & BALANCING
Menges offers several crowning & balancing services to optimize the performance and material handling of your roller.
Menges Roller company is a provider of crowns for rubber rollers, which includes parabolic crowns (convex crowns) and reverse-parabolics (concave shapes), for purposes of preventing deflection in nip systems or steering plastic film in converting applications.

Parabolic crowns (top) reduce web wrinkling and improve nipping results. Reverse crowns (bottom) help steer the web. Check with a Menges Engineer or visit our Crowning page for details.

As part of a comprehensive array of services for industrial rollers, Menges offers rubber roller balancing at high speeds for vibration prevention, which may be substituted by urethane or silicone.

We offer high-speed dynamic balancing to eliminate vibration. Loping is preventing with our static balancing procedure. See your Menges Engineer or our Balancing page for details.

 

PRODUCTS & SERVICES RELATING TO ROLLER RECOVERING SERVICES
 As a full-service roller company, Menges offers a full range of support services, targeting each aspect of the roll.
Rubber Roller crowning from Menges Roller is critical for nip rollers and improves their performance properties, as shown here. Precision Crowning

  • Parabolic & Reverse Parabolics
  • To Enhance Material Handling
Balancing of industrial rollers is a service offered by Menges Roller Company, which provides a range of roller products, from silicone and urethane covers and jackets to groove and crown work. Roller Balancing

  • Dynamic & Static Balancing
  • For Smooth-Running Rollers
Rubber and silicone rollers are grooved at Menges Roller Company as part of a complete offering of service options for all types of industrial rollers and chill rolls. Grooving & Serrating Services

  • Many Patterns Available
  • For Any Rubber Covered Roller
Menges Roller Company manufactures high-quality contact rollers for belt driving purposes and infeed applications, and these rollers may include deep grooves and rubber roller coverings, as seen in this picture. Contact Rollers

  • For Push & Pull Applications
  • Many Material & Groove Options
At Menges Roller Company near Chicago, large industrial rollers are manufactured and serviced, as shown here in this roller, sililar to a couch rolle for a paper line, but to be used in a nonwovens geosynthetic application. Large Sized Rollers

  • For Extra-Wide Material Widths
  • Capacity to 10 Meters/33 Ft.
New rubber rollers and silicone rollers made by Menges Roller Company feature several important benefits, including stainless steel components, grooved rubber, and high-polish options. New Rubber Rollers Page

  • All Types of Covered Rolls
  • Silicone, Rubber, Urethane & More
Nip rollers are often-times manufactured by Menges Roller Company of Wauconda Illinois, which is a leader in crowned rollers, rubber and steel idlers, and chill rollers for the nonwovens industry. Nip Rollers Page

  • Nip Systems Can Be Complex
  • Get All The Details Here
Wrinkle removing rollers manufactured by Menges Roller are known for quality and durability, as seen here, and they feature soft elastomers with spiral cuts and deadshaft configurations. Wrinkle Removing Web Spreaders

  • We Understand Web Movement
  • Special Rollers Prevent Wrinkling

THE SOONER WE GET STARTED, THE SOONER YOU’LL BE BACK UP & RUNNING.

No company understands the chemistry of elastomers, rubbers, and silicones quite like Menges Roller.

Few roller companies have our capacities in size, grooving and precision crowning.

And with in-house trucking and short turnaround times, we minimize your downtime.

Call 847-487-8877 or click today and get started on your rubber re-covered project.

We’ll help you run faster, waste less and produce better products!

© Menges Roller Company • All Rights Reserved • Sitemap